“Flying Home” Palm Beach Illustrated


Integral Aviation Solutions was featured in Palm Beach Illustrated this month. Please click on each picture or download PDF.

  • Share/Bookmark

Fuel Savings

I was asked to write an article for a leading European Aviation Magazine; This is a preview for my Blog follower:

Once upon a time men of steel flew their loud 3 hole jets fast and proud. We would takeoff pass through 10,000 feet roll the nose over accelerate to the barber pole and stay there the entire flight. Of course in those days fuel was about 50 cents a gallon now that it is costing corporate operators over 6 dollars a gallon, we are taking extreme measures to conserve every drop of the precious liquid we can. Fuel conservation can save money, our jobs and the environment.

I’d like to discuss some design, engineering and operational procedures that our company has developed or uses to save our clients fuel. First I’d like to introduce my team and myself. I’m Capt Ivan Klugman; I’ve been involved in aviation as a Flight department manager, chief pilot, Captain at a major airline and consultant. Currently I’m President of Integral Aviation Solutions Inc with offices in Florida, Saudi Arabia and France specializing in aircraft acquisition, completion and operations.  We send a lot of time working on VIP aircraft interiors and airliner conversions. Manny Loret de Mola leads our engineering and design team. Manny is preeminent engineer in the VIP aircraft interiors world, when the major completion centers of the world need help, Manny is their got to man.  Jean-Pierre Alfano is our engineering and design leader in France, his expertise in EASA certification and the Airbus product line are unparalleled.  We have worked for airframe manufacturers corporations, Royalty, “Heads of State” and even a celebrity billionaire.

I’ll start the discussion in the acquisition an design phases. An important item in fuel savings is weight.  We survey possible acquisitions weight and balance data to see if it is in acceptable limits.  I have found some have been completed in such a way the useful load is unacceptable.  When planning an interior installation Manny always uses the lightest possible materials and considers monument location relative to the weight and balance of the aircraft. Weight reduction and an aft c.g. location within limits save fuel.

One of the most dramatic fuel savings you will see on your aircraft comes from the installation of Blended winglets.  Aviation Partners sells STC’s and kits for most airliners and corporate aircraft. Fuel saving can be between 6-8 percent depend on aircraft type and length of trip.

General maintenance items on an aircraft can also save fuel such as assuring there are no small bleed air or pressurization leaks.  Control and flap rigging are also important.  Watching our team prepare an aircraft is like watching the Ferrari team preparing for a F-1 race. With little extra time and care performing these tasks, many gallons of fuel can be saved.

Auto-Throttles should be ordered on all aircraft they are available on. Auto-throttle enhances safety, reduce pilot fatigue and save fuel. We recommend the use of auto-throttle in all modes of flight. Fuel saving can be from 1-2 percent.

FMS: proper use of the FMS and cost indexing cruise technique can save fuel. We recommend a few operational procedures in regard to the FMS. First of all we recommend having current wind data in the unit via uplink if available or manually entering current winds. In the past we all flew in a fixed Mach number cruise. Today we are using FMS generated cruise speed “LRC” or “ECON”. We are able to adjust the cost index to maintain Mach number within required tolerances when require in the NATS or other non-radar environment. We also recommend using the FMS for real time optimum cruise altitude selection. A professional well-trained crew using these procedures can save a lot of fuel.

As you can see with a small investment in some aircraft modification and crew training an operator can easily save about 10 percent of their annual fuel budget. This saving is not only monetary it will help our planet as well. Those that desire any additional information please don’t hesitate to contact me..

Capt. Ivan Klugman

Integral Aviation Solutions Inc

  • Share/Bookmark

IAS posts new : Aircraft Completion Project Management Scope of Service

Overall aircraft completion program management consists of monitoring the critical path schedule, participating in vendor and program reviews, and proactively identifying and solving major issues before they manifest themselves. Close attention is paid to quality, cost and schedule when dealing with any issue, including Change Orders.

Although each project is very different from start to finish, some aspects are always the same. Our commitment to our Client starts in the design phase. Our goal is to see that the final product is safe, comfortable and retains its value for years to come. We negotiate and control throughout the entire project as if it were our own. Here are a few of the key items we perform or supervise during the process.

  • Recommend an Aircraft Completion Center of Excellence for your aircraft completion.
  • Input and coordinate during the initial design phase for cabin layout, cockpit avionics placement and paint.
  • Recommend updates, modification, inspections and equipment installations.
  • IAS will co-ordinate with the client, client’s designer and the Center’s design group to ensure that your expectations are clearly understood and implemented.
  • Participate in the Critical Design Reviews to ensure that the installation and assembly drawings reflect the requirements specified in the approved Layout packages. Provide recommendations in any engineering/design and mechanical conflicts. Participate in the Component Accessibility Review to ensure that accessibility is built into the components in the initial engineering phase.
  • Conduct a “Green” airframe acceptance inspection and report our findings to the client. This includes a review of functional test results. We will perform detailed inspections on the airframe, engine, components and accessories to identify any undocumented damage, problems or future concerns. A thorough document review will be conducted to detect any possible discrepancies on major part changes, serial number listings, modification status, flight test and production test data.
  • Participate in all pressurization tests, gear swings and test flights.
  • Monitor the milestone schedule provided by the Center and highlight any potential problem areas to both the client and the Completion Center for quick resolution.
  • Representatives will be present to observe and make decisions while work is being accomplished on the aircraft. We will ensure the completion center complies with the terms and conditions outlined in the Purchase Agreement.
  • Participate in all reviews of cabinets, seats and major installations and identify any deficiencies early in the program to ensure timely corrective action. Maintain an active log of all discrepancies or deviations detected.
  • Maintain an active documented record of all open items and issues and highlight any potential problem areas. Follow up on all issues. During the interior completion process, we will monitor all technical aspects of the aircraft including production drawings, airframe/engine/system build quality, defects, ground and flight test results, serialized component list, certification documentation, Service Bulletin incorporation and product improvements.
  • Maintain records during the process to reconcile the final bill from the completion center. Photograph the component installations for future reference.Provide a continuous flow of communications and information of activities to the client.
  • Participate in all Program or Status Reviews with the Center. This review is typically scheduled every three weeks and will review all open items identified by the IAS and Completion Center.
  • Review and monitor the quality of the interior completion installations (to include soft goods design, construction and fit) to ensure that the Aircraft complies with the Specification and drawing package, from an Interior Completion perspective. Assure that all work is done to our standard of Excellence well beyond FAA minimums.
  • Monitor discrepancy lists, changes, modifications and recommend fixes associated with the interior completion.
  • Conduct along with manufactures test pilot full functional test of all aircraft system and avionics (including the manufactures full flight test profile). Conduct multiple approaches of all types to assure all flight deck systems are fully functional. Cold soak flights to detect any abnormalities associated with the interior completion and ensure that the interior completion conforms to the Specification in flight .We will assure that all cabin systems are fully functional so that there are no embarrassing moments on the inaugural flight.
  • Conduct a pre delivery trace ability report, finial airworthiness review and log book preparation. During final acceptance, a final review of all documents including the AFM, component handbooks, warranty paperwork and passenger briefing cards will be conducted. Conformity of placards, circuit breaker layouts, switch panels, etc. will be assured. IAS will also conduct a detailed inspection of all loose equipment and spares. We will assure weight and balance data is in order as well as system for the pilots to assure compliance.
  • Participate in the Delivery and Acceptance of the aircraft. Co-ordinate all “Delivery Documentation” and entry into service.
  • Ivan Klugman    www.inavsol.com www.headofstateaircraft.com

    • Share/Bookmark

    Creating a “Flying Home”: By Capt. Ivan Klugman

    Having been in the aviation industry for over 30 years as an aviation department manager, major airline captain, aircraft completion consultant and President of Integral Aviation Solutions Inc, I feel uniquely qualified to discuss the completion or conversion process of an airliner into a “Flying Home”. Long before Boeing was producing the Boeing Business Jet and Airbus the Airbus Corporate Jet.  We were converting Boeing and Airbus airliners to corporate, personal and “Head of State” service.

    Once you establish that an airline is suitable for your flight operations there are many choices to make; the first step is to set a budget. A new BBJ or ACJ start around 55 million “Green”, that’s without any interior. An average completion on one of these aircraft is between 18 and 35 million depending on you personal choices. There are many less expensive ways of getting a similar aircraft without the 75 million dollar price tag. There are many pre-owned airlines available that can be converted cost effectively.

    The timeline has changed rather dramatically recently with the weak economy. Today there are new aircraft positions that can be purchased and room in the completion center hangars so the overall project time from start to finish for a new aircraft is reduced quite a bit. We have always been able to accommodate our client’s needs in a more timely fashion than the mega-operations however today it’s even easier. Expect the process to take between nine month and eighteen months depending on your design and size aircraft. There are pre-owned aircraft available for those that need one sooner. Please get assistance prior to purchasing an aircraft there are many areas a non-professional can overlook.

    Once you get an aircraft the fun part starts designing the aircraft of your dreams. I usually send my design team to meet with my client’s in their home. This allows the team to get a feel for the personality of the client in order to help them decide of the style they desire in their aircraft.

    We have designed some very traditional aircraft what I call “the flying board room”, ultra-modern sleek European and even some that reflect a corporate identity. Our design team creates a LOPA(Layout of Passenger Accommodations) as well as designs for the desired rooms including: main salon, dining, bedrooms, bathrooms, offices, conference rooms, bars, galleys, surgical suites, SPA rooms, prayer rooms etc.

    State of the Art cabin electronic system allow for en-route business meetings though broadband Internet connections, VIOP and satellite telephones. To help pass the time entertaining Satellite television is available. Passenger can even use their own handheld devices; Blackberry’s and iPhones . The technology is advancing so rapidly we sometime are provisioning the aircraft for equipment that is not even certified yet. We stay in tune to the manufacturers product pipeline so our clients don’t end up with an obsolete system. We even have the capability to equip the aircraft with high tech security systems and missile defense systems.

    Being as most of the furnishing and cabin systems are custom designed and engineered, the client has a lot of freedom in their choices however they must meet rigid FAA standards. This is where I come into the process guiding both client and designer toward maximizing the safety and cost effectiveness of the interior layout. Quite frankly almost anything is possible” IF” you have enough time and money. We know that most people don’t want to wait years and send extra millions for extensive engineering and tests on something very radical when with a little change, they can be airborne months sooner and save a tremendous amount of money. Of course there are those that already have an aircraft that don’t mind the time or the cost.

    I’d like to discuss our role in the process; I compare myself to the “general contractor” on a home construction project. I work very closely with the world-renowned lead design engineer “Manny” Loret de Mola. We have designers, engineers, manufacturing capabilities and like most other companies in the business, we also sub-contract portions of the completion. Being a boutique operation is a major advantage to our clients. They get personal attention of our principals and first string of employees. Not one of the thousands of employees at the mega houses.

    There many of the design houses that have no operational experience. We feel they are missing an important indigent. Our staff includes members that have years of experience flying and maintaining airliners. We are capable of assisting our client from acquisition though operations.

    While may of these amenities sound like luxuries, I can assure that these features are very cost effective and in fact traveling by any other means would be doing stockholders an injustice by wasting executive time and not providing a safe work environment for the companies most valued talent. Remember when flying on an airliner with 300 other people there is no way to assure the safety and security of these key executives, “Heads of State” or high net worth individuals.

    The primary goal on a project of this nature must always be safety!

    Ivan Klugman

    www.headofstateaircraft.com

    www.inavsol.com

    • Share/Bookmark

    Kicking up the Quality of your Aircraft Completion / Refurbishment project

    There are many fine completion centers available however the one ingredient that will bring their performance up several notches is having an onsite project manager who works for the aircraft owner. When I refer to completion process I’m including “green” as well as refurbishment projects.

    While the industry trend had been moving in favor of onsite representation about 70% of owners have their in house staff or consultants on site during the completion process.
    I’ve seen an alarming trend lately to not having any representation in an effort to save costs. This may seem like a cost saving however in the long run it ends up costing a lot more. When your aircraft is not completed to the highest standards there will be many costly visits to the shop to correct the numerous discrepancies that will appear during the day to day operations that would have been corrected during the process by a professional completion consultant.

    Granted there is a warranty on the work.
    • Does it cover loss of use of the aircraft?
    • Does it cover the costs of returning to the center for the repairs?
    • Does it protect you from an angry boss who was embarrassed in front of a client by a broken entertainment or cabin communication systems?
    • Does it cover the poor dispatch reliability due to maintenance issues that should have been addressed during the completion process?

    Who should be onsite to represent the owner during the process?
    A highly skilled professional completion consultant who has had experience supervising many completions for owners, completion centers or the aircraft manufacturers is the person you want to be there for you. Most A and P mechanics have never been through the process and would need extensive training to be qualified for the job.

    Where do I get a professional completion consultant?
    Integral Aviation Solutions
    has many completion professionals on staff they have various backgrounds from manufactures project managers, completion center senior management and owner’s completion consultants all of them have over twenty years of experience in aviation and have supervised many completion projects.

    Why not just let the manufactures or completion center project manager handle the job?
    A tale of two completion project managers:
    • A project manager for a completion center or manufacturer has many aircraft to manage. His is turning prematurely gray and taking large amount of Maalox or Tums for his stomach distress. His boss is screaming at him to get the aircraft out of the hangar so that they can get paid.
    • An IAS project manager has your aircraft to manage. His primary concern is your safety followed by producing a high quality and reliable aircraft. He is there to assure that there are no billing errors as well as to see your aircraft is being worked on so it is completed on time.

    If you considered all excellent completion centers equal horses in the Kentucky Derby then the only difference would be the jockey. Having a professional completion consultant is like hiring the best jockey. He can guide and whip the horse as necessary to win the race. In this case give you an aircraft that is safe ,reliable and will retain its value for years.

    Ivan Klugman        www.inavsol.com        www.headofstateaircraft.com

    ivan@inavsol.com

    • Share/Bookmark

    Integral Aviation Solutions (IAS) and Applied Concepts Aircraft Solutions (ACAS)

    We are please to announce: The AV-International Joint Venture Group formed by Integral Aviation Solutions Inc (IAS) and Applied Concepts Aircraft Solutions Inc (ACAS)

    FOR IMMEDIATE RELEASE

    PRLog (Press Release) – Jun 26, 2009 – Integral Aviation Solutions and Applied Concepts Aircraft Solutions have aligned their companies to provide; Acquisition, Design, Engineering, Complete Fabrication of the Interior, and Maintenance/Operational Expertise to their Clients.

    The primary market focus of this group is Bizliners and wide body VIP and “Head of State” aircraft. We also serve the Business Jet and Helicopter Market from acquisition to operation; providing them with the same level of quality and service as our “Head of State” clients. All of our clients are provided with the ultimate in luxury, safety, security and privacy in a cost effective manner.

    AV-International JVG ends the waiting by the client to acquire an aircraft and then wait again to find a slot with the completion center. We provides our clients the ability to acquire an aircraft, have an immediate slot available to check, and make any maintenance and repairs while the certification, engineering and fabrication of interior components and other general modifications are under way. This organization provides the client with a completely scheduled and plan of execution that includes all aspects and disciplines necessary to finalize a successful program. As our motto denotes we bring aircraft to the client “Airworthy from Concept to Flight”.

    About:

    Applied Concepts Aircraft Solutions Inc:
    http://www.acas-inc.com/
    Applied Concepts Aircraft Solutions, Inc (ACAS) provides the Aerospace Industry with “Design/Engineering, FAA Certification, Fabrication of Interior Components and the Manufacturing of CNC machined Parts for airframe or ornamental in nature”. The concentration of experience and resources our staff can provide, offers the aircraft industry a unique opportunity.

    Integral Aviation Solutions Inc: http://www.HeadofStateAircraft.com http://www.inavsol.com
    A global aviation consulting firm that has acquired many aircraft and placed them in service for corporations, private individuals, celebrities, billionaires and even celebrity billionaires. Our unique combination of airline and corporate aviation expertise provides our clients with the ultimate in safety, security and privacy. IAS has the maintenance and operational experience to guide the experienced and not experienced Client through the Aviation Industry, and if required, establish a reliable organization of their own to support flight operations and future maintenance.

    Contact Ivan Klugman www.inavsol.com

    • Share/Bookmark

    Custom Corporate Airliner Conversions / Bizliners


    If you desire a large cabin “Head of State” level aircraft custom made to fit your needs. Bombardier CRJ, Embraer EJR, Boeing and Airbus is luxurious, reliable and safe aircraft. There are a two ways to acquire a corporate airliner: purchase a new one from the manufacturer (long waiting list) or the most cost effective manner is to acquire an airliner and convert it for corporate service for a fraction of the cost of a new one. These aircraft can meet the requirements of many mission profiles: “Head of State” luxury transport, corporate shuttle, personal luxury transport and sports team transport. IAS can help you acquire an aircraft, design the interior and place it through the completion process. We are committed to providing an aircraft that is safe, reliable and will retain its value for the years to come.

    The IAS team has years of operational and maintenance experience with Head of State aircraft and corporate airliners. Our aircraft completion oversight team has worked globally and can make bringing aircraft across borders a seamless process. Whether you are acquiring an aircraft that is new to you, modernizing or doing a heavy maintenance check the IAS team can be on your side to see that you are getting a good return on your investment and a safe aircraft.

    Ivan Klugman

    www.headofstateaircraft.com

    www.VIPaircraftinteriors.com

    • Share/Bookmark

    Integral Aviation Solutions and Airbath Consulting form global alliance

    Integral Aviation Solutions is pleased to announce a marketing agreement with Airbatch Consulting. Due to a downturn in the airline industry there are many former airliners available for sale. Corporations and private individuals can now have an aircraft without waiting years for a new one. Boeing, Airbus and Bombardier CRJ are luxurious, reliable and safe aircraft. They can be acquired in a cost effective manner and converted for corporate or personal service for a fraction of the cost of a new aircraft. Integral Aviation Solutions will manage the acquisition and conversion process of aircraft marketed by Airbatch Consulting.

    About:

    Integral Aviation Solutions Inc
    A Florida based company has over a100 years of combined aviation experience. Our unique combination of airline and corporate aviation expertise provides our clients with the ultimate in safety, security and privacy. IAS has maintenance as well as operational experience and can help newcomer to the industry establish their own flight operations.

    Airbatch Consulting LLC
    Specializing in the global marketplace with extensive international contacts in the Americas, Europe and the Middle East to match just the right Business Aircraft Commercial aircraft or Helicopter that fits our client’s requirement

    Contact:

    Airbatch Consulting LLC                                                Integral Aviation Solutions Inc
    Michael J. Batchelor                                                      Ivan Klugman
    800 Ocean Blvd. Ste.309                                              7100 DeMedici Circle
    Deerfield Beach, Florida 33441                                       Delray Beach, FL 33446
    Phone: (561) 929-1319                                                Phone(561)900-4000
    Fax: (206) 309-0911                                                    Fax(561)431-8443
    airbatchconsulting@gmail.com                                       ivan@inavsol.com

    • Share/Bookmark


    Bad Behavior has blocked 173 access attempts in the last 7 days.

    Follow JetConsultant